SUNGSAN AM DECO, The Republic of Korea - Komachine Supplier Profile and Product List

- A specialized manufacturer of machine tools for mass production of core automotive braking system components, including advanced automated machine tools like Rotary Index Machines. The company has recently expanded its business into automated production lines for electric vehicle battery parts, demonstrating its technological capabilities in the future mobility marketA specialized manufacturer of machine tools for mass production of core automotive braking system components, including advanced automated machine tools like Rotary Index Machines. The company has recently expanded its business into automated production lines for electric vehicle battery parts, demonstrating its technological capabilities in the future mobility market
- Rotary Index Machine: Including 4ST, 6ST, and 8ST models, these are state-of-the-art automated facilities specialized in machining core brake caliper components [3], [8], [11]. The technology integrates multiple cutting processes such as turning, milling, drilling, tapping, and slotting into a single machine, eliminating material handling and waiting times between processes [2], [14], [17]. It incorporates high-speed and high-precision index tables to minimize non-cutting time and significantly reduce cycle time [2]. The production capacity for caliper parts exceeds 900,000 units annually [1]Rotary Index Machine: Including 4ST, 6ST, and 8ST models, these are state-of-the-art automated facilities specialized in machining core brake caliper components [3], [8], [11]. The technology integrates multiple cutting processes such as turning, milling, drilling, tapping, and slotting into a single machine, eliminating material handling and waiting times between processes [2], [14], [17]. It incorporates high-speed and high-precision index tables to minimize non-cutting time and significantly reduce cycle time [2]. The production capacity for caliper parts exceeds 900,000 units annually [1]
- Brake Caliper Component Mass Production Equipment: Dedicated machine tools and automated lines for the mass production of core automotive braking system components, including monoblock type caliper bodies, caliper cylinder bodies, and caliper carriers [2], [3], [12], [13]. This includes a high-quality mass production capability for over 900,000 caliper parts per year [1]. The company also possesses unique technology and equipment construction capabilities for the mass production of integrated brake calipers [1], [3], [15]Brake Caliper Component Mass Production Equipment: Dedicated machine tools and automated lines for the mass production of core automotive braking system components, including monoblock type caliper bodies, caliper cylinder bodies, and caliper carriers [2], [3], [12], [13]. This includes a high-quality mass production capability for over 900,000 caliper parts per year [1]. The company also possesses unique technology and equipment construction capabilities for the mass production of integrated brake calipers [1], [3], [15]
- Caliper Assembly & Test System: Automated solutions for the precise assembly and functional testing of brake caliper components [10]. This represents a critical technology in the final verification stage for producing high-quality braking parts [1]Caliper Assembly & Test System: Automated solutions for the precise assembly and functional testing of brake caliper components [10]. This represents a critical technology in the final verification stage for producing high-quality braking parts [1]
- High-Precision Core Units: High-speed and high-precision component units that determine the performance of machine tools, such as Index Tables (models SRT-08D, 10D, 12D), Tool Retractor Spindles (model SRS-16M-13S-1), Angle Heads (models SAV-20, SAS-25, SAH-20), Facing Spindles (model SFS-25M-16S-1), Feed units, and Jig/Fixtures [2], [3], [4], [6], [10]. These units are the culmination of core technological prowess enabling mass production and precision machining [3], [5]High-Precision Core Units: High-speed and high-precision component units that determine the performance of machine tools, such as Index Tables (models SRT-08D, 10D, 12D), Tool Retractor Spindles (model SRS-16M-13S-1), Angle Heads (models SAV-20, SAS-25, SAH-20), Facing Spindles (model SFS-25M-16S-1), Feed units, and Jig/Fixtures [2], [3], [4], [6], [10]. These units are the culmination of core technological prowess enabling mass production and precision machining [3], [5]
- EV Battery Component Automation Line: Turn-key solutions for unmanned automated production lines for machining aluminum extruded parts such as Bottom Plates, Cooling Plates, and Side Sills of EV battery modules [2], [3], [20]. This involves providing comprehensive systems that integrate the entire production process, including robot systems, automated inspection devices, and cleaning machines [2], [20]EV Battery Component Automation Line: Turn-key solutions for unmanned automated production lines for machining aluminum extruded parts such as Bottom Plates, Cooling Plates, and Side Sills of EV battery modules [2], [3], [20]. This involves providing comprehensive systems that integrate the entire production process, including robot systems, automated inspection devices, and cleaning machines [2], [20]
- Over 30 Years of Experience and Accumulated Technology: A specialized machine tool manufacturer for the mass production of core automotive braking system components, boasting over 30 years of industry experience [1], [2]. Throughout this period, the company has secured advanced technology and superior production quality, establishing its reputation as an excellent manufacturer recognized both domestically and internationally [1], [6]. Its capability to expand its technology portfolio through continuous R&D investment [2]. The accumulation of unique technology and know-how based on extensive experience [2], [3]Over 30 Years of Experience and Accumulated Technology: A specialized machine tool manufacturer for the mass production of core automotive braking system components, boasting over 30 years of industry experience [1], [2]. Throughout this period, the company has secured advanced technology and superior production quality, establishing its reputation as an excellent manufacturer recognized both domestically and internationally [1], [6]. Its capability to expand its technology portfolio through continuous R&D investment [2]. The accumulation of unique technology and know-how based on extensive experience [2], [3]
- Multi-Process Integrated Rotary Index Machine Technology: The Rotary Index Machine technology integrates various types of machine tools such as lathes, milling machines, drilling machines, tapping machines, and slotting machines into a single unit, allowing multiple cutting processes to be performed simultaneously on a workpiece without re-clamping [2], [14], [17], [18]. This core technology significantly shortens the processing time for complex shaped parts and ensures world-class productivity [14], [15]. The application of high-speed and high-precision index tables minimizes non-cutting time and dramatically reduces cycle time [2]. A mass production capability exceeding 900,000 caliper parts annually [1]Multi-Process Integrated Rotary Index Machine Technology: The Rotary Index Machine technology integrates various types of machine tools such as lathes, milling machines, drilling machines, tapping machines, and slotting machines into a single unit, allowing multiple cutting processes to be performed simultaneously on a workpiece without re-clamping [2], [14], [17], [18]. This core technology significantly shortens the processing time for complex shaped parts and ensures world-class productivity [14], [15]. The application of high-speed and high-precision index tables minimizes non-cutting time and dramatically reduces cycle time [2]. A mass production capability exceeding 900,000 caliper parts annually [1]
- Innovative Technology Development for Future Market Response: Dedicated efforts to secure unique technology for the mass production of monoblock type calipers [1], [3]. Securing future growth engines through plans to manufacture equipment capable of producing over 300,000 units annually [1], [15]. Capability to provide turn-key unmanned automation production line solutions for machining aluminum extruded parts like Bottom Plates, Cooling Plates, and Side Sills of EV battery modules [2], [20]. Achievements in new technology development, including EV component production lines and successful lightweighting of 5G antenna brackets [3], [17], [18], [20]Innovative Technology Development for Future Market Response: Dedicated efforts to secure unique technology for the mass production of monoblock type calipers [1], [3]. Securing future growth engines through plans to manufacture equipment capable of producing over 300,000 units annually [1], [15]. Capability to provide turn-key unmanned automation production line solutions for machining aluminum extruded parts like Bottom Plates, Cooling Plates, and Side Sills of EV battery modules [2], [20]. Achievements in new technology development, including EV component production lines and successful lightweighting of 5G antenna brackets [3], [17], [18], [20]
- In-house Development of Core Units and Customized Solution Provision: Technological prowess in developing and patenting core machine tool components such as high-speed and high-precision index tables, spindle units, automatic tool changers (ATC), and facing heads [2], [3], [5], [21]. This serves as the foundation for the technological superiority of its finished products and a crucial factor in securing cost competitiveness [2]. The ability to provide high productivity and precision through customized designs optimized for customer production lines [2], [15]. Capability to offer comprehensive solutions that integrate the entire production process, including robot systems, automated inspection devices, and cleaning machines [2]In-house Development of Core Units and Customized Solution Provision: Technological prowess in developing and patenting core machine tool components such as high-speed and high-precision index tables, spindle units, automatic tool changers (ATC), and facing heads [2], [3], [5], [21]. This serves as the foundation for the technological superiority of its finished products and a crucial factor in securing cost competitiveness [2]. The ability to provide high productivity and precision through customized designs optimized for customer production lines [2], [15]. Capability to offer comprehensive solutions that integrate the entire production process, including robot systems, automated inspection devices, and cleaning machines [2]
- Automotive Industry (Brake system component machining and mass production equipment) [1], [2], [3], [7]Automotive Industry (Brake system component machining and mass production equipment) [1], [2], [3], [7]
- Electric Vehicle Industry (EV battery component and body part machining automation lines) [2], [3], [8], [11], [12], [13], [17], [18], [20]Electric Vehicle Industry (EV battery component and body part machining automation lines) [2], [3], [8], [11], [12], [13], [17], [18], [20]
- Machine Tool Industry (Supply of high-precision core units) [2]Machine Tool Industry (Supply of high-precision core units) [2]
- China, India, IranChina, India, Iran
- PolandPoland
- USAUSA
- BrazilBrazil
- Holds a total of 26 patents [2]. Key patents include robotic articulated hands, high-speed index table devices, multi-process complex machining devices, tool compensation devices for cutting equipment, cover opening/closing structures for rotary index machines, facing heads, angle heads with vibration damping and lubrication/cooling devices, slotting machines, backlash compensation devices for worm gears in index tables, high-speed tool changers for automotive brake system caliper housing machining, and high-speed high-precision index table devices [21]Holds a total of 26 patents [2]. Key patents include robotic articulated hands, high-speed index table devices, multi-process complex machining devices, tool compensation devices for cutting equipment, cover opening/closing structures for rotary index machines, facing heads, angle heads with vibration damping and lubrication/cooling devices, slotting machines, backlash compensation devices for worm gears in index tables, high-speed tool changers for automotive brake system caliper housing machining, and high-speed high-precision index table devices [21]
- Acquired EM Mark from the Ministry of Industry and Resources in May 1997 [5]Acquired EM Mark from the Ministry of Industry and Resources in May 1997 [5]
- QS9000 Certification [22]QS9000 Certification [22]
- World-Class Product Certification [22]World-Class Product Certification [22]
- INNO-BIZ Certification [22]INNO-BIZ Certification [22]
- Designated as an Excellent Manufacturing Technology Research Center [22]Designated as an Excellent Manufacturing Technology Research Center [22]
- Awarded the Prime Minister's Commendation at the New Technology Exhibition [15], [22]Awarded the Prime Minister's Commendation at the New Technology Exhibition [15], [22]
- Received the Excellent Industrial and Commercial Person Award from the Ministry of Trade, Industry and Energy [22]Received the Excellent Industrial and Commercial Person Award from the Ministry of Trade, Industry and Energy [22]
- Awarded the Gyeongnam Science and Technology Grand Prize [22]Awarded the Gyeongnam Science and Technology Grand Prize [22]
- Recipient of the 2021 Smart Factory Award for Manufacturing Innovation in the Automotive Parts Production sector [17], [18]Recipient of the 2021 Smart Factory Award for Manufacturing Innovation in the Automotive Parts Production sector [17], [18]
- Awarded the 2nd Electronic IT Patent Management Grand Prize in 2012 [23]Awarded the 2nd Electronic IT Patent Management Grand Prize in 2012 [23]