Information
Fraunhofer-Straße 5, 56218 Mülheim-Kärlich, Germany
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Overview
- Summary
- Laserline is a leading manufacturer of industrial high-power diode laser systems and beam shaping solutions in the multi-kilowatt range. The company provides customized systems that are among the most successful beam sources for industrial material processing worldwide. With over 20 years of contribution to the continuous development of diode laser technology, it offers innovative solutions based on efficient, compact, and virtually maintenance-free diode laser technology across various industries. The company operates state-of-the-art production facilities and R&D laboratories spanning approximately 15,000 m².Laserline is a leading manufacturer of industrial high-power diode laser systems and beam shaping solutions in the multi-kilowatt range. The company provides customized systems that are among the most successful beam sources for industrial material processing worldwide. With over 20 years of contribution to the continuous development of diode laser technology, it offers innovative solutions based on efficient, compact, and virtually maintenance-free diode laser technology across various industries. The company operates state-of-the-art production facilities and R&D laboratories spanning approximately 15,000 m².
- Key Products/Technologies
- LDF Series Diode Lasers: Industrial workhorses offering high power up to 60 kW and excellent beam quality. Their modular design allows flexible configuration and suitability for multi-station operations, utilizing optical fibers up to 100m in length and beam switches. Systems are available with internal or external cooling options.LDF Series Diode Lasers: Industrial workhorses offering high power up to 60 kW and excellent beam quality. Their modular design allows flexible configuration and suitability for multi-station operations, utilizing optical fibers up to 100m in length and beam switches. Systems are available with internal or external cooling options.
- LDM Series Diode Lasers: Compact 19-inch rack mount design providing laser output power up to 8 kW. Ideal for OEM integration, with a scalable modular structure from 500 W to 8,000 W. Capable of being equipped with various types of optical fibers and optical accessories.LDM Series Diode Lasers: Compact 19-inch rack mount design providing laser output power up to 8 kW. Ideal for OEM integration, with a scalable modular structure from 500 W to 8,000 W. Capable of being equipped with various types of optical fibers and optical accessories.
- LDM Blue Series Diode Lasers: Blue high-power diode lasers delivering up to 4,000 W continuous wave (cw) output at a 450 nm wavelength. This technology is optimized for processing highly reflective metals like copper and gold, significantly enhancing absorption and process efficiency compared to conventional IR lasers. It enables stable melt pool characteristics for spatter-free welding processes.LDM Blue Series Diode Lasers: Blue high-power diode lasers delivering up to 4,000 W continuous wave (cw) output at a 450 nm wavelength. This technology is optimized for processing highly reflective metals like copper and gold, significantly enhancing absorption and process efficiency compared to conventional IR lasers. It enables stable melt pool characteristics for spatter-free welding processes.
- LDL Series Direct Diode Lasers: Systems achieving a high wall-plug efficiency of over 56%. They eliminate the need for optical fibers through direct photon emission, leading to cost reduction and improved reliability. Offering a wide range of line widths from 40 mm to 600 mm, along with customized spot sizes and geometries. Specialized technology for heat treatment applications such as drying, curing, coating, and sintering.LDL Series Direct Diode Lasers: Systems achieving a high wall-plug efficiency of over 56%. They eliminate the need for optical fibers through direct photon emission, leading to cost reduction and improved reliability. Offering a wide range of line widths from 40 mm to 600 mm, along with customized spot sizes and geometries. Specialized technology for heat treatment applications such as drying, curing, coating, and sintering.
- Beam Shaping Optics and Process Monitoring Systems: Provision of standard and specialized beam shaping optical solutions. Real-time process monitoring and control systems through add-on components like pyrometers and CCD/CMOS cameras. Optical technology perfectly aligned with the laser source.Beam Shaping Optics and Process Monitoring Systems: Provision of standard and specialized beam shaping optical solutions. Real-time process monitoring and control systems through add-on components like pyrometers and CCD/CMOS cameras. Optical technology perfectly aligned with the laser source.
- Core Advantages
- Highest Level of Energy Efficiency: LDF series achieves up to 50% and LDL series over 56% electrical efficiency, significantly surpassing traditional CO2 or YAG lasers. This contributes to reduced operating costs and environmentally friendly production processes.Highest Level of Energy Efficiency: LDF series achieves up to 50% and LDL series over 56% electrical efficiency, significantly surpassing traditional CO2 or YAG lasers. This contributes to reduced operating costs and environmentally friendly production processes.
- Unrivaled High Power and Beam Quality: Attainment of multi-kilowatt laser output in the range of up to 60 kW and superior beam quality through continuous technological development. Optimized performance for demanding industrial applications such as thick metal cutting and high-speed welding.Unrivaled High Power and Beam Quality: Attainment of multi-kilowatt laser output in the range of up to 60 kW and superior beam quality through continuous technological development. Optimized performance for demanding industrial applications such as thick metal cutting and high-speed welding.
- Innovative Blue Laser Technology for Highly Reflective Metals: The LDM Blue series offers unique 450 nm wavelength technology enabling efficient and spatter-free processing of highly reflective metals like copper and gold. This represents a critical competitive edge in advanced industries such as electric vehicle battery and electronic component manufacturing.Innovative Blue Laser Technology for Highly Reflective Metals: The LDM Blue series offers unique 450 nm wavelength technology enabling efficient and spatter-free processing of highly reflective metals like copper and gold. This represents a critical competitive edge in advanced industries such as electric vehicle battery and electronic component manufacturing.
- Modular Design and Exceptional System Flexibility: The modular structure of the LDF and LDM series allows for flexible configuration and expansion of power, cooling methods, and system interfaces according to customer requirements. High adaptability to multi-station production environments and ease of maintenance.Modular Design and Exceptional System Flexibility: The modular structure of the LDF and LDM series allows for flexible configuration and expansion of power, cooling methods, and system interfaces according to customer requirements. High adaptability to multi-station production environments and ease of maintenance.
- Robustness and Reliability Optimized for Industrial Applications: Leveraging over 20 years of expertise in diode laser technology, the products are designed for continuous industrial operation, ensuring long service life and minimal maintenance. Functional safety compliant with DIN EN ISO 13849-1 standards.Robustness and Reliability Optimized for Industrial Applications: Leveraging over 20 years of expertise in diode laser technology, the products are designed for continuous industrial operation, ensuring long service life and minimal maintenance. Functional safety compliant with DIN EN ISO 13849-1 standards.
- Capability to Provide Integrated System Solutions: Beyond merely supplying laser sources, the company offers comprehensive industrial laser machining solutions, including optimized optics, supply units, and control systems. This capability ensures maximum efficiency in customer production processes through total solutions.Capability to Provide Integrated System Solutions: Beyond merely supplying laser sources, the company offers comprehensive industrial laser machining solutions, including optimized optics, supply units, and control systems. This capability ensures maximum efficiency in customer production processes through total solutions.
- Target Industries
- Automotive Industry: Welding of steel and aluminum, plastic welding, brake disc coating, welding of electric vehicle motor stators and hairpins.Automotive Industry: Welding of steel and aluminum, plastic welding, brake disc coating, welding of electric vehicle motor stators and hairpins.
- Aerospace Industry: Production of fiber composite fuselage and wing components, processing of superalloys for aircraft construction.Aerospace Industry: Production of fiber composite fuselage and wing components, processing of superalloys for aircraft construction.
- Additive Manufacturing and 3D Printing: Powder coating, layer-by-layer component creation, repair welding, cladding.Additive Manufacturing and 3D Printing: Powder coating, layer-by-layer component creation, repair welding, cladding.
- Metal Processing Industry: Welding, cutting, cladding, coating, hardening, hard soldering, sheet metal applications, deep penetration welding for energy sector gear components.Metal Processing Industry: Welding, cutting, cladding, coating, hardening, hard soldering, sheet metal applications, deep penetration welding for energy sector gear components.
- Electronics Industry: Plastic welding, high-precision component manufacturing.Electronics Industry: Plastic welding, high-precision component manufacturing.
- Medical Device Industry: High-precision processing and manufacturing.Medical Device Industry: High-precision processing and manufacturing.
- Battery Industry: Drying of battery electrodes, lead tab welding for secondary batteries, module busbar welding.Battery Industry: Drying of battery electrodes, lead tab welding for secondary batteries, module busbar welding.
- Fuel Cell Industry: Drying processes, establishment of high-precision automation systems.Fuel Cell Industry: Drying processes, establishment of high-precision automation systems.
- Semiconductor Industry: Wafer heat treatment, establishment of high-precision automation systems.Semiconductor Industry: Wafer heat treatment, establishment of high-precision automation systems.
- General Industrial Material Processing: Hardening, coating, sintering, polymer drying, curing of powder/polymer coatings.General Industrial Material Processing: Hardening, coating, sintering, polymer drying, curing of powder/polymer coatings.
- Major Markets
- South Korea, China, India, JapanSouth Korea, China, India, Japan
- GermanyGermany
- MexicoMexico
- Certifications/Patents
- Possession of smart, patented technology for bundling beams emitted by individual diodes into a single laser beam and coupling it to an optical fiber.Possession of smart, patented technology for bundling beams emitted by individual diodes into a single laser beam and coupling it to an optical fiber.
- Functional safety of the LDL series certified to comply with DIN EN ISO 13849-1 standard, achieving performance level 'd'.Functional safety of the LDL series certified to comply with DIN EN ISO 13849-1 standard, achieving performance level 'd'.
- Technological leadership contributing to over 25 years of continuous development and innovation in diode laser technology.Technological leadership contributing to over 25 years of continuous development and innovation in diode laser technology.
Introduction
Location
Fraunhofer-Straße 5, 56218 Mülheim-Kärlich, Germany
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