Information
Am Wiesenbusch 20, 45966 Gladbeck, Germany
+49 2043 4835129
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Overview
- Summary
- GLAMATRONIC is a specialized manufacturer of precision resistance welding machines, focusing on Capacitor Discharge (CD) welding, CD projection welding, and CD-press fit welding. The company excels in meeting high precision and tolerance requirements for manufacturing components with superior quality and reproducibility. With over 33 years of experience in welding system technology, it serves as a competent partner across various industrial sectors. GLAMATRONIC provides comprehensive solutions ranging from manual machines to fully automated systems.GLAMATRONIC is a specialized manufacturer of precision resistance welding machines, focusing on Capacitor Discharge (CD) welding, CD projection welding, and CD-press fit welding. The company excels in meeting high precision and tolerance requirements for manufacturing components with superior quality and reproducibility. With over 33 years of experience in welding system technology, it serves as a competent partner across various industrial sectors. GLAMATRONIC provides comprehensive solutions ranging from manual machines to fully automated systems.
- Key Products/Technologies
- CD Welding Machines: A diverse range of models with energy capacities from 1 kJoule to 240 kJoule. This includes C-frame welding machines (4 – 24 kJoule), portal frame welding machines (24 – 160 kJoule), and TRIPOD welding machines (160 – 240 kJoule). These machines feature ultra-fast welding times of less than 10 milliseconds and maximum welding currents up to 1000 kA.CD Welding Machines: A diverse range of models with energy capacities from 1 kJoule to 240 kJoule. This includes C-frame welding machines (4 – 24 kJoule), portal frame welding machines (24 – 160 kJoule), and TRIPOD welding machines (160 – 240 kJoule). These machines feature ultra-fast welding times of less than 10 milliseconds and maximum welding currents up to 1000 kA.
- AC and MFDC Medium Frequency Welding Machines: A product line offering medium frequency welding machines with maximum welding power ranging from 100 KVA to 2,000 KVA.AC and MFDC Medium Frequency Welding Machines: A product line offering medium frequency welding machines with maximum welding power ranging from 100 KVA to 2,000 KVA.
- CD Projection Welding Technology: A core technology that initiates part joining by generating Joule heating at the contact point of welding projections. It incorporates multiple discharge technology for additional energy release to reduce weld zone hardness.CD Projection Welding Technology: A core technology that initiates part joining by generating Joule heating at the contact point of welding projections. It incorporates multiple discharge technology for additional energy release to reduce weld zone hardness.
- CD-Press Fit Welding Technology: A patented technology particularly suitable for rotationally symmetric parts. It enables self-centering behavior upon pre-load application through a slight overlap in part design.CD-Press Fit Welding Technology: A patented technology particularly suitable for rotationally symmetric parts. It enables self-centering behavior upon pre-load application through a slight overlap in part design.
- GKS-Q Quality Monitoring System: A system technology designed to collect, evaluate, and analyze all relevant data from the welding process, ensuring high and consistent welding quality.GKS-Q Quality Monitoring System: A system technology designed to collect, evaluate, and analyze all relevant data from the welding process, ensuring high and consistent welding quality.
- Customized Welding Tooling and Automation Solutions: Provision of tailored welding tooling and fixtures, along with automation solutions for work and manufacturing processes, designed to meet specific customer requirements.Customized Welding Tooling and Automation Solutions: Provision of tailored welding tooling and fixtures, along with automation solutions for work and manufacturing processes, designed to meet specific customer requirements.
- Core Advantages
- Highest Level of Precision and Reproducibility: Unmatched capability in building resistance welding machines with the highest demands on precision and tolerances for manufacturing components with top quality and reproducibility.Highest Level of Precision and Reproducibility: Unmatched capability in building resistance welding machines with the highest demands on precision and tolerances for manufacturing components with top quality and reproducibility.
- Deep Expertise and Extensive Experience: Strong specialization in capacitor discharge welding, backed by over 33 years of profound experience in welding system technology.Deep Expertise and Extensive Experience: Strong specialization in capacitor discharge welding, backed by over 33 years of profound experience in welding system technology.
- Highly Efficient and Economical Welding Process: CD welding technology characterized by low mains power consumption, high profitability, short cycle times, high energy density, and extremely short welding times (under 10 milliseconds).Highly Efficient and Economical Welding Process: CD welding technology characterized by low mains power consumption, high profitability, short cycle times, high energy density, and extremely short welding times (under 10 milliseconds).
- Versatility in Welding Diverse Materials and Complex Parts: Provision of optimal connection technology for challenging material combinations, including high-strength materials, carbon-containing steels, and coated components.Versatility in Welding Diverse Materials and Complex Parts: Provision of optimal connection technology for challenging material combinations, including high-strength materials, carbon-containing steels, and coated components.
- Customized Solutions and High Automation Level: Ability to build customized welding machines and automation systems, from manual machines to fully automated solutions, tailored to specific customer part and process requirements.Customized Solutions and High Automation Level: Ability to build customized welding machines and automation systems, from manual machines to fully automated solutions, tailored to specific customer part and process requirements.
- Advanced Quality Monitoring and Control System: The GKS-Q quality monitoring system collects and evaluates all relevant welding parameters, such as welding force, welding energy, and welding current, ensuring consistent high-quality weld results.Advanced Quality Monitoring and Control System: The GKS-Q quality monitoring system collects and evaluates all relevant welding parameters, such as welding force, welding energy, and welding current, ensuring consistent high-quality weld results.
- Possession of Innovative Patented Technologies: Holds European and German patents for CD-press fit welding, which is highly effective for rotationally symmetric parts, and patents related to large diameter welding, securing a technological edge.Possession of Innovative Patented Technologies: Holds European and German patents for CD-press fit welding, which is highly effective for rotationally symmetric parts, and patents related to large diameter welding, securing a technological edge.
- Target Industries
- Automotive Industry and its Suppliers: Welding of mass-produced components such as airbag parts, pump housings, transmissions, shock absorbers, sintered metal parts, gear parts, common rail applications, and seat components.Automotive Industry and its Suppliers: Welding of mass-produced components such as airbag parts, pump housings, transmissions, shock absorbers, sintered metal parts, gear parts, common rail applications, and seat components.
- Heating Industry: Welding solutions for various heating system components.Heating Industry: Welding solutions for various heating system components.
- Electrical Industry: Welding processes for the manufacturing of electrical components and equipment.Electrical Industry: Welding processes for the manufacturing of electrical components and equipment.
- Household Appliance Industry: Welding technology essential for the production of home appliances.Household Appliance Industry: Welding technology essential for the production of home appliances.
- Electronics Industry: High-precision welding for electronic housings and related components.Electronics Industry: High-precision welding for electronic housings and related components.
- Major Markets
- China (indicated by the presence of a Chinese version of the official website)China (indicated by the presence of a Chinese version of the official website)
- Germany (headquarters location)Germany (headquarters location)
- United States (demonstrated by system supply to TJ Snow)United States (demonstrated by system supply to TJ Snow)
- Certifications/Patents
- ISO 9001:2015 Certification: Achievement of international standard certification for quality management systems.ISO 9001:2015 Certification: Achievement of international standard certification for quality management systems.
- CD Press Fit Welding Patents (Patent EP. CD press fit welding, Patent DE. Tools CD press fit welding): Holds European and German patents for press fit welding technology specialized for rotationally symmetric parts.CD Press Fit Welding Patents (Patent EP. CD press fit welding, Patent DE. Tools CD press fit welding): Holds European and German patents for press fit welding technology specialized for rotationally symmetric parts.
- Large Diameter Welding Patent: Possession of a patent related to welding technology for specific large diameter components.Large Diameter Welding Patent: Possession of a patent related to welding technology for specific large diameter components.
- Technological Competitiveness: Distinguished by CD welding technology featuring extremely short welding times of less than 10 milliseconds, high current pulses up to 1000 kA, minimal heat-affected zones, low power consumption, and excellent reproducibility and precision.Technological Competitiveness: Distinguished by CD welding technology featuring extremely short welding times of less than 10 milliseconds, high current pulses up to 1000 kA, minimal heat-affected zones, low power consumption, and excellent reproducibility and precision.
Introduction
Location
Am Wiesenbusch 20, 45966 Gladbeck, Germany
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