DAEYOUNG PHARMATECH is a specialized company, established in 1983 as Yoosung Precision ENG, focusing on the development and manufacturing of pharmaceutical automation equipment for over 30 years. The company has successfully automated production facilities for injectables, eye drops, oral solutions, and tablet/capsule visual inspection. A key achievement includes the localization of injectable production lines, such as ultrasonic rotary washing machines, laminar flow sterilizers, and vacuum powder filling machines, which were previously import-dependent. This commitment to localized technology and quality management system upgrades significantly contributes to cost reduction and quality improvement within the domestic pharmaceutical industry.DAEYOUNGPHARMATECHisaspecializedcompany,establishedin1983asYoosungPrecisionENG,focusingonthedevelopmentandmanufacturingofpharmaceuticalautomationequipmentforover30years.Thecompanyhassuccessfullyautomatedproductionfacilitiesforinjectables,eyedrops,oralsolutions,andtablet/capsulevisualinspection.Akeyachievementincludesthelocalizationofinjectableproductionlines,suchasultrasonicrotarywashingmachines,laminarflowsterilizers,andvacuumpowderfillingmachines,whichwerepreviouslyimport-dependent.Thiscommitmenttolocalizedtechnologyandqualitymanagementsystemupgradessignificantlycontributestocostreductionandqualityimprovementwithinthedomesticpharmaceuticalindustry.
Key Products/TechnologiesKeyProducts/Technologies
Washing process equipment includes Rotary Washing Machines with Ultrasonic (DWM-Series: DWM-1000U, DWM-2000U, DWM-3000U, DWM-4000U) and Turn Table Washing Machines (DWT-Series: DWT-1000, DWT-2000, DWT-500L, DWT-500R). These machines are adaptable to various sizes of ampoules and vials, featuring ultrasonic cleaning functions and water recycling for reduced water consumption. They incorporate an automatic conveyor operation system via sensors and a user-friendly touch screen HMI system. The equipment is designed to comply with GMP, cGMP, and 21 CFR PART 11 regulations, holding CE certification for proven quality.WashingprocessequipmentincludesRotaryWashingMachineswithUltrasonic(DWM-Series:DWM-1000U,DWM-2000U,DWM-3000U,DWM-4000U)andTurnTableWashingMachines(DWT-Series:DWT-1000,DWT-2000,DWT-500L,DWT-500R).Thesemachinesareadaptabletovarioussizesofampoulesandvials,featuringultrasoniccleaningfunctionsandwaterrecyclingforreducedwaterconsumption.Theyincorporateanautomaticconveyoroperationsystemviasensorsandauser-friendlytouchscreenHMIsystem.TheequipmentisdesignedtocomplywithGMP,cGMP,and21CFRPART11regulations,holdingCEcertificationforprovenquality.
For the drying and sterilizing process, the company offers Drying and Sterilizing Tunnels with Laminar Flow (DLT-Series: DLT-1000, DLT-2000, DLT-3000, DLT-4000). This tunnel sterilizer utilizes an indirect heating method with hot air, ensuring uniform temperature distribution. Improved thermal efficiency significantly reduces sterilization time, leading to excellent energy-saving effects and precise temperature curve generation.Forthedryingandsterilizingprocess,thecompanyoffersDryingandSterilizingTunnelswithLaminarFlow(DLT-Series:DLT-1000,DLT-2000,DLT-3000,DLT-4000).Thistunnelsterilizerutilizesanindirectheatingmethodwithhotair,ensuringuniformtemperaturedistribution.Improvedthermalefficiencysignificantlyreducessterilizationtime,leadingtoexcellentenergy-savingeffectsandprecisetemperaturecurvegeneration.
Filling and rubber stoppering equipment includes Ampoule Filling Machines (DAF-Series: DAF-3000), Vial / Glass Bottle Liquid Filling & Rubber Stoppering Machines (DLF-Series: DLF-1000L, DLF-2000L, DLF-3000L, DLF-4000L, DLF-500), Dosing Disk Powder Filling Machines (DPF-Series: DPF-1000D, DPF-2000D, DPF-3000D), Dosing Disk Dry Syrup Filling Machines (DDF-Series), and Auger Type Powder Filling Machines (DDF-A-Series: DPF-2000A, DPF-4000A, DPF-6000A). The Dosing Disk Powder Filling Machine, notably, integrates a 100% In-Process Control (IPC) system with a vacuum pressure system and precision scales for high accuracy. Its 'NO VIAL - NO FILLING' function prevents raw material waste, and easy maintenance allows for part replacement without special tools.FillingandrubberstopperingequipmentincludesAmpouleFillingMachines(DAF-Series:DAF-3000),Vial/GlassBottleLiquidFilling&RubberStopperingMachines(DLF-Series:DLF-1000L,DLF-2000L,DLF-3000L,DLF-4000L,DLF-500),DosingDiskPowderFillingMachines(DPF-Series:DPF-1000D,DPF-2000D,DPF-3000D),DosingDiskDrySyrupFillingMachines(DDF-Series),andAugerTypePowderFillingMachines(DDF-A-Series:DPF-2000A,DPF-4000A,DPF-6000A).TheDosingDiskPowderFillingMachine,notably,integratesa100%In-ProcessControl(IPC)systemwithavacuumpressuresystemandprecisionscalesforhighaccuracy.Its'NOVIAL-NOFILLING'functionpreventsrawmaterialwaste,andeasymaintenanceallowsforpartreplacementwithoutspecialtools.
Sealing process equipment includes Screw Cap Sealing Machines (DAC-Series: DAC-1000, DAC-2000, DAC-3000, DAC-4000). This automated machine ensures accurate and stable sealing of caps onto filled containers.SealingprocessequipmentincludesScrewCapSealingMachines(DAC-Series:DAC-1000,DAC-2000,DAC-3000,DAC-4000).Thisautomatedmachineensuresaccurateandstablesealingofcapsontofilledcontainers.
For the inspection process, the company provides Automatic Tablet & Capsule Visual Inspection machines (DTI-3000). This high-precision vision inspection system uses multiple cameras and a precise conveying system to rapidly sort defective pharmaceuticals on the production line. It automatically detects tablet breakage, foreign substances, and printing defects, contributing to the automation and reliability enhancement of pharmaceutical quality control.Fortheinspectionprocess,thecompanyprovidesAutomaticTablet&CapsuleVisualInspectionmachines(DTI-3000).Thishigh-precisionvisioninspectionsystemusesmultiplecamerasandapreciseconveyingsystemtorapidlysortdefectivepharmaceuticalsontheproductionline.Itautomaticallydetectstabletbreakage,foreignsubstances,andprintingdefects,contributingtotheautomationandreliabilityenhancementofpharmaceuticalqualitycontrol.
Core AdvantagesCoreAdvantages
The company possesses proprietary technology, successfully localizing key equipment for injectable production lines, such as ultrasonic rotary washing machines, laminar flow sterilizers, and vacuum powder fillers, which were previously heavily reliant on imports, built on over 30 years of experience. This localization effort plays a crucial role in strengthening the competitiveness of the domestic pharmaceutical industry.Thecompanypossessesproprietarytechnology,successfullylocalizingkeyequipmentforinjectableproductionlines,suchasultrasonicrotarywashingmachines,laminarflowsterilizers,andvacuumpowderfillers,whichwerepreviouslyheavilyreliantonimports,builtonover30yearsofexperience.Thislocalizationeffortplaysacrucialroleinstrengtheningthecompetitivenessofthedomesticpharmaceuticalindustry.
Achievement of ISO 9001/2000 certification and international CE certification demonstrates an upgraded quality management system. The capability to manufacture machinery compliant with GMP and FDA guidelines, along with the application of cGMP and 21 CFR PART 11 in equipment development, ensures high standards.AchievementofISO9001/2000certificationandinternationalCEcertificationdemonstratesanupgradedqualitymanagementsystem.ThecapabilitytomanufacturemachinerycompliantwithGMPandFDAguidelines,alongwiththeapplicationofcGMPand21CFRPART11inequipmentdevelopment,ensureshighstandards.
Offering products with competitive pricing compared to European counterparts while maintaining similar quality levels is a significant advantage. Furthermore, domestic production facilitates faster delivery times and prompt after-sales service, contributing to cost reduction and increased production efficiency for client companies.OfferingproductswithcompetitivepricingcomparedtoEuropeancounterpartswhilemaintainingsimilarqualitylevelsisasignificantadvantage.Furthermore,domesticproductionfacilitatesfasterdeliverytimesandpromptafter-salesservice,contributingtocostreductionandincreasedproductionefficiencyforclientcompanies.
The implementation of a 100% In-Process Control (IPC) system in powder fillers, a vacuum pressure system, and precision scales showcases advanced precision and full automation capabilities. User-friendly designs, such as the 'NO VIAL - NO FILLING' function, prevent raw material waste and simplify maintenance procedures.Theimplementationofa100%In-ProcessControl(IPC)systeminpowderfillers,avacuumpressuresystem,andprecisionscalesshowcasesadvancedprecisionandfullautomationcapabilities.User-friendlydesigns,suchasthe'NOVIAL-NOFILLING'function,preventrawmaterialwasteandsimplifymaintenanceprocedures.
A comprehensive lineup of automated equipment covers the entire pharmaceutical production process, including washing, sterilization, filling, sealing, and inspection. The ability to provide customized designs tailored to clients' specific production items and line characteristics enhances customer satisfaction.Acomprehensivelineupofautomatedequipmentcoverstheentirepharmaceuticalproductionprocess,includingwashing,sterilization,filling,sealing,andinspection.Theabilitytoprovidecustomizeddesignstailoredtoclients'specificproductionitemsandlinecharacteristicsenhancescustomersatisfaction.
Target IndustrieTargetIndustrie
The pharmaceutical industry is the primary application sector, with a specialization in supplying essential automation equipment for injectable, eye drop, and oral solution production lines.Thepharmaceuticalindustryistheprimaryapplicationsector,withaspecializationinsupplyingessentialautomationequipmentforinjectable,eyedrop,andoralsolutionproductionlines.
High-precision vision inspection equipment for tablets and capsules plays a critical role in pharmaceutical quality control and the sorting of defective medicines.High-precisionvisioninspectionequipmentfortabletsandcapsulesplaysacriticalroleinpharmaceuticalqualitycontrolandthesortingofdefectivemedicines.
Major MarketsMajorMarkets
Bangladesh, India, Southeast Asian countries like VietnamBangladesh,India,SoutheastAsiancountrieslikeVietnam
RussiaRussia
Certifications/PatentsCertifications/Patents
Obtained ISO 9001/2000 Quality Management System certification, demonstrating robust quality control capabilities.ObtainedISO9001/2000QualityManagementSystemcertification,demonstratingrobustqualitycontrolcapabilities.
Achieved CE certification, an international standard, for market entry into Europe, ensuring product safety and reliability.AchievedCEcertification,aninternationalstandard,formarketentryintoEurope,ensuringproductsafetyandreliability.
Holds 4 patents, continuously strengthening its technological competitiveness.Holds4patents,continuouslystrengtheningitstechnologicalcompetitiveness.
Successfully completed 2 government projects, reflecting ongoing research and development efforts and commitment to technological innovation.Successfullycompleted2governmentprojects,reflectingongoingresearchanddevelopmenteffortsandcommitmenttotechnologicalinnovation.